Full Arch Design
Full arch implant case design that ensures optimal aesthetics and function for your patients — lasting, functional solutions for patients who need comprehensive restorations.
Digital full arch laboratory · York, PA
Full arch design, by dentists.
Flow Dental Lab handles full arch implant rehabilitation from start to finish in one simple package — unlimited digital designs, a full contour zirconia final, and occlusal guard design. Our guides and restorations are designed by experienced implant dentists.
Turnaround 10–14 business days
Milling 5-axis zirconia & PMMA
Case files HIPAA-aware, encrypted portal
The full arch package
One case, one package, start to finish.
We specialize in digital workflows for full arch implant rehabilitation. Every case includes:
∞
Unlimited digital designs
Revise the design with our team until the case is right — no per-revision charges.
Zr
Full contour zirconia final
Durable, natural-looking zirconia finals milled for fit, function and esthetics.
OG
Occlusal guard design
Protect the final restoration with a guard designed to the same arch.
Services
Our key services to enhance your practice
Zirconia Restorations
Zirconia finals provide durability and a natural look, making them a fantastic choice for patient restorations.
Surgical Guides
Custom implant surgical guides that bring precision and efficiency to implant placement.
Digital Workflows & Case Collaboration
We're experienced in every part of digital integration, from the clinical side and the lab side, as practicing dentists. Work alongside our designers for a tailored approach to each case.
How it works
From scan to seated arch
Every case runs through our secure case portal, so you can see exactly where it is from submission to delivery.
Upload
Send intraoral scans and your prescription through the portal.
Design
Our designers build the case and work through revisions with you.
Mill & QC
5-axis milling in zirconia or PMMA, then quality control.
Deliver
Standard turnaround is 10–14 business days, with support after delivery.
Ready to send a case? Log in to the Flow case portal to upload scans, approve designs and track progress. Urgent case? Call us and we'll do our best to accommodate.
Open the portal
Why Flow
Your advantage
Designed by implant dentists
Experienced implant dentists design your guides and restorations.
Fluent in digital dentistry
Experienced users of intraoral scanning, 3D printing and CAD/CAM technology.
Direct line to your designer
Excellent direct communication with designers via WhatsApp messaging and calls, in real time.
“Flow Lab has designed hundreds of arches for me, the quality and value can't be beat even by labs 3x as expensive.”
About
Digital design by dentists
Our design team is led by clinical dentists fluent in English and in the latest digital workflows.
Dashrath Kafle, DDS, MD
Department Head, Dhulikhel School of Dentistry — Nepal
- Professor, Kathmandu University School of Medical Sciences
- Founder of SMARTALIGN, Nepal's first clear aligner lab
- Member, American Association of Orthodontists and World Federation of Orthodontists
- Leader in intraoral scanning, 3D printing and CAD/CAM
Admir Hujdur
Head Design Specialist
- 15+ years in advanced digital dentistry
- Specializes in full-mouth rehabilitation and implant restorations
- Former trainer at Zirkonzahn; five years each at high-end dental practices
- Expert in Zirkonzahn Modellier and exocad
Our commitment. Our work is rooted in a nonprofit partnership with the School of Dentistry at Dhulikhel Hospital in Nepal. As a business connected to Donate Relief, we support its oral health work with Dhulikhel Hospital and the Nepali community while serving practices across the U.S.
Continuing education
View courses at Dental Implant Hero
Elevate your full arch skills
Online and in-person courses in full arch implant design and advanced zirconia restorations — quarterly start dates, a digital dentistry certificate on completion, and lifetime access to course materials.
Featured live course · Wailea, Maui
Ride the Digital Wave
Three days of digital dentistry at the Grand Wailea — smile design, CAD/CAM workflows, Solea laser dentistry and the full arch implant digital workflow, with a keynote from Dr. Frank Spear.
- Dates
- November 5–7, 2026
- Venue
- Grand Wailea, Maui · discounted room rates
- CE credit
- 12 credits · PACE, FAGD/MAGD #400829
- Tuition
- Doctors $1,599 · Staff $600
-
Thu, Nov 52:00–5:00 PM
- Eddie CorralesSmile Design: From Information to Transformation
- Mixer 6:00–9:00 PM
-
Fri, Nov 69:00 AM–2:00 PM
- Dr. Frank SpearKeynoteSpear Education
- Dr. Daniel ButtermanRide the Digital Wave — CAD/CAM Workflows and Efficiencies
- Breakfast 8:00–9:00 AM · Lunch 12:00–1:00 PM
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Sat, Nov 78:30 AM–12:30 PM
- Dr. Darrell S. ChunBeyond the Scan and Mill: Using Solea to Expand What Your Digital Practice Can Do
- Dr. Clark Brinton & Dr. Corey RaymondFull Arch Implant Digital Workflow
- Breakfast 7:30–8:30 AM
Proceeds go to the nonprofit Donate Relief, advancing oral health for underserved communities through its Nepal education, surgery and community outreach initiative.
Contact
Get in touch
Questions about a case, the ordering process or support after delivery? We're here to help.
- Phone
- 858-888-1132
- Address
- Flow Lab LLC
2525 Eastern Blvd
York, PA 17402 - Case portal
- www.fullarchmilling.com